This back flow dries the desiccant, preparing it for the next cycle. Holset E-type compressor used, but no Econ valve installed. Add cooling coil or heat exchanger before air dryer. Purge valve washer installed upside-down. Cartridges and Kits include all replaceable O-Rings. The best location for dedicated purge tanks is above the air dryer Extreme Heat Check to be sure that the compressor discharge line is long enough to allow the compressed air temperature to drop below 175F before it reaches the air dryer. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. item status Active. . Outlet check valve not seating. Leak in line between supply tank and governor. Sign up to receive all the latest product news. Park the vehicle on a level . Regeneration valve not shutting off properly. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 12V-100W. Dryer leaks from purge valve during compressor loaded cycle. Repair heater circuit. Remove cartridge and clean dryer sump area. Moisture that 35. . Compressor not completely unloading when cut-out pressure is reached. Install pressure-controlled check valve in secondary tank. b. Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 0000004699 00000 n The comparison of the monthly costs. . 0000002177 00000 n View online or download Wabco 1200 Plus MCP Maintenance Manual. properly. 0000025931 00000 n Replace desiccant. Add additional compressor discharge line before air dryer. 0000049093 00000 n Inspect compressor. Air line between governor and air dryer port 4 kinked or plugged. For assistance, call the Meritor OnTrac Customer Call Center. Its history began in the 1869. Lip must face UP (towards dryer). These air dryers are equipped with a turbo cut-off valve (TCV) whose purpose is to prevent the loss of engine turbo-boost when the air dryer is in purge mode. Wrong air line connected to dryer port 4. 0000038578 00000 n Part# 4006110500 OLD# R955205. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n (48 pages). Replace turbo cut-off valve. Wabco air dryer troubleshooting table for error detection and correction is represented below. Air dryer not plumbed correctly (connections reversed). Figure 2.24 and Figure 2.25. 0000049246 00000 n Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Part no. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. Wabco air dryer troubleshooting The brand Wabco is Belgian. 0000006454 00000 n Frequency varies with engine speed. Inspect valve bore for wear. For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Purge valve frozen open (cold weather operation). Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Disassemble and dean purge valve. This product's warranty may depend on type and vocation. Troubleshooting. b. Air dryer frozen (water collecting in base of dryer is freezing). Attach the new unit to the frame or mounting bracket with new, mounting capscrews and washers. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. One cartridge is drying air while the other is regenerating. Inspect and replace outlet check valve as needed. Debris under purge valve seat, such as particles from fittings or air inlet line. WABCO 1200E Manual Online: Troubleshooting. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. USA 13 standard packs in stock. For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. 10 psi is taken from supply and secondary tanks. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. Drain all pressure from the air system. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. 30. its mounting location. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Install bypass line around evaporator or remove evaporator from system. Add to Cart. Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Remove regeneration valve and clean oil from diaphragm. Move dryer farther from compressor. We are doing scheduled site maintenance. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. 2 Component Removal and Installation. Heater Kit. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). Pressure-controlled check valve properly installed, but one-way check valve not removed. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Blocked line/pinched line from purge tank. Replaceable Spin-On Cartridge. dryers, NOTE: This procedure is for removing and replacing a unit. No regeneration cycle. dryer must be replaced). The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Metri-Pack Type Heater Connector. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. through the dryer, drying the desiccant for the next cycle. Water, oil, or sludge in air system tanks. Can't find what you are looking for? Part# 650-R109994 . Integrated Governor. When the compressor unloads, the water is expelled and dried air flows back through the. Go directly to our Check heater. $525.53. Product Catalog or . WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Verify proper dryer installation per system diagram. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Water in system tanks, everything else checks out okay. Ensure dryer port 4 line is connected to the *UNL port of the air governor. Note: We could design and produce any type truck & Trailer & Car parts as per customers drawings and samples. System saver series single cartridge air 0000004906 00000 n Accupart International No air pressure build-up in system. Leak in line between governor and dryer port 4. Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Its history began in the 1869. Turbo cut-off valve not sealing. nRemove and inspect purge valve and clean water/oil from top of piston. %PDF-1.3 % Heater assembly not working. BH&ecS Quantity: Description. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Inspect governor per manufacturers instructions. Air dryer not connected to supply tank or connections reversed at dryer. Thus, the company produces air dryers. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. 22-30 ft-lb (30-40 N m). $91.19 USD Not Yet Rated . d. Allow at least two inches (51 . This is a good solution for vehicles such as garbage trucks that are constantly braking. Pressure-controlled check valve not installed in conect tank or not installed at all. DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. . The site may feel slow and unresponsive at times. Repair cause of low voltage, such as poor electrical ground, bad connections, corroded wire splices, etc. 0000049377 00000 n operating pressure 145.0 psi Opening pressure 185.65 psi CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . ^rTqL`^1J7tHHqR$}>&:@ NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. Product line Reman. Carson City, NV 89706 0000030707 00000 n For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Troubleshoot the Air Dryer 1. Regeneration valve not shutting off regeneration airflow. 0000001225 00000 n 0000037230 00000 n Repair or replace as needed. There should be no water traps (low points) in the line before or after the air dryer. Table D: System Saver Series. Regeneration cycle too short (less than 10 seconds). Some changes in plumbing and/or installation may be required. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. 0000025953 00000 n The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). The leak may cause excessive compressor cycling or prevent the system from building air pressure. If no leaks in system, check compressor output. Sign up to receive all the latest product news. Replace outlet check valve. $15.47 USD Not Yet Rated | Write the First Review. It features a spin-on desiccant cartridge. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Part# 815-4324139292 . Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. 29. Compact Air Dryer for class 7 & 8 on-highway tractors. 0000007820 00000 n WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. 0000001279 00000 n 0000036128 00000 n 0000020675 00000 n Tighten the capscrews to. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. NOTE: This procedure is for removing and replacing a unit. Low voltage to heater connector. AT955205K: 14341. New parts - no core charges. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. No electrical power to heater connector. 7 Black Rock Road Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. Disconnect all air lines. 0000001128 00000 n Product line Midland. Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 Inspect compressor per manufacturers instructions. Qty. I bet you never had both coalescing filter and the desiccant filters . Ensure lip on aluminum washer faces DOWN, away from dryer. `` 3;M\. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Troubleshooting and Testing. 0000007605 00000 n Remove one-way check valve. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. 0000006248 00000 n Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. 0000015826 00000 n WABD1226-G, SAFETY VALVE, WABCO TYPE. Moisture that condenses out initially collects in the base of the dryer. Repair/replace per manufacturers instructions. Figure 2.26 and Figure 2.27. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Lightweight. Some innovations in this field belong to the brand. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. $47.11 USD. Valve is stuck in the open position, or not functioning load cycle no pressure at dryer control port. Connect heater electrical plug to heater receptacle. 35. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . Increase air system capacity or reduce air demand. Some innovations in this field belong to the brand. 0000030729 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. 0000043550 00000 n Verify coned air line installation and correct as needed. Repair/replace per manufacturers instructions. Air dryer does not purge when compressor unloads (no blast of air from purge valve). d. Allow at least two inches (51 . Dessicant saturated. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. Install Econ valve to provide make-up air to compressor. (48 pages). . If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. WABCO Easy-Stop Basic . Lip seal installed upside-down on piston. Skip to the end of the images gallery. Wrong air line connected to dryer port 4 (unloader port). Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Pressure protection elements will not open. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. That number is found on the metal tag attached to the body of this air dryer. New WABCO SS1200 Air Dryer. 0000049070 00000 n Maintenance Tips. Skip to the beginning of the images gallery. Repair/replace if necessary. Part no. Resources. 0000003328 00000 n 0000037428 00000 n Inspect air governor. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Ships within 3 to 6 weeks. Availability - If no Inventory shown, call regional CS. Canada. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. 866-736-4222 (Toll Free) | | . If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Part . Model 1200 & 1200P Air Dryers . Meritor WABCO System Saver 1200 Installation Manual (.pdf) Meritor WABCO System Saver 1200 Maintenance Manual (.pdf). Replace the air dryer. Alcohol evaporator installed between dryer and supply tank. Air governor has less than 16 psi (110 kPa) range. The brand Wabco is Belgian. System saver series single cartridge air Clear blockage. Purge valve snap ring not fully seated in groove. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Wabco 1200 Plus MCP Pdf User Manuals. The pressure protection elements are non-serviceable. FITMENT: Replacement for Meritor S432-471-101-0, S4324711010 document search. System saver series single cartridge air Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Replace desiccant cartridge. Wabco 1200 air dryer rebuild Air Dryer Fleet Products Ltd. 206K views 9 years ago Mercedes Benz Truck WABCO Compressed Air Filter & Pressure Relief Valve Assembly jaleel da_sheik. 0000010099 00000 n 0000001988 00000 n One-way check valve installed in supply tank. 0000008976 00000 n Part# 815-4324709212 . Easily replaceable spin-on desiccant cartridge. products Details List Please contact our customer service team for more details. 0000003541 00000 n Rapid spitting of air from purge valve in small amounts. 0000001741 00000 n 28. KIT, AIR DRYER, WABCO TYPE TWIN. Increase air system capacity or reduce air demands. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 50. Special Order. The purge valve opens when the governor tells the compressor to unload: The air dryer purges, expelling water that has collected in the dryer base. 0000015804 00000 n Figure 2.25. 2. . Test the installation for correct operation. Replace with correct voltage air dryer. Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. Compact 1200 Series - 11.2" Tall. 0000001763 00000 n Make sure governor to dryer port 4 line is free of water/oil. Availability - If no Inventory shown, call regional CS. $14.46 USD. 0000020697 00000 n Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. 0000036105 00000 n Tell us what you need or were expecting to find. Maintenance. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Repair/replace per manufacturers instructions. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. Section 8: Appendix V - Temporary Air Dryer . Maintenance interval not followed. Check and replace pressure-controlled check valve as needed. 0000049169 00000 n This is a temporary bypass of the air dryer, and full repair of the unit . Quick view Compare . Pressure-controlled check valve not installed in system or not working properly. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Check for air leaks in system and repair as needed. This is the Meritor WABCO 4324130010 air dryer. How the Air Dryer Works During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Dry system air flows back through the dryer. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Air Dryer - Wabco System Saver 1200. Troubleshooting. Tests. R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers. There should be no water traps (low points) in the line before or after the air dryer. Make sure pressure-controlled check valve is installed correctly. Check for a blown fuse. 955205. item status Active. Review the application guidelines. Cut-out pressure never achieved by air compressor. Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. If no oil or other contaminants are present, replace regeneration valve assembly. 2022511. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. 0000008998 00000 n Wabco SS1200 Plus Type Air Dryer *NEW*. Remove the air dryer from. Wear safe eye protection. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Thus, the company producesair dryers. Part# 815-4324709212 . To obtain this, publication, refer to the Service Notes page on the front inside cover. 950015K. When the, compressor unloads, the water is expelled and dried air flows back. Delivery Port: WABCO 1200E Manual Online: Air Dryer Assembly. WABCO 4324709222 Check Valve Repair Kit. No airflow from purge valve after initial purge blast (dryer decompression). air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 United States of America, BEN109869-G , WIRE HARNESS ASSEMBLY, AD-9, AD-IP, AD-IS, BEN109994-G, CARTRIDGE, AD-SP, AD-IS & WABCO TYPES, NEW, BEN709869, AD-9 TYPE WIRE HARNESS - PIG TAIL, WAB4709202-G, GOVERNOR, SS1200+, 432 WABCO TYPE, WAB4709212, KIT, TURBO CUT-OFF VALVE, 432 WABCO TYPE, WAB4709222, KIT, OUTLET CHECK VALVE, 432 WABCO TYPE, WAB4709232, KIT, CHECK VALVE, INTERNAL, 432 WABCO TYPE, WAB4711010-GX, DRYER, NEW, 432 WABCO TYPE, WAB60W01KA1, KIT, AIR DRYER, WABCO TYPE SINGLE, WAB60W02KA1, KIT, AIR DRYER, WABCO TYPE TWIN. High air system demands during compressor unloaded cyde. Seated in groove travel into the desiccant secondary tanks of 432 413 001 0 is equivalent the! Of dryer is a popular, compact dryer found on many over-the-road trucks n 0000001988 00000 n part 4006110500... In line between governor and air dryer port 21 is connected to the service Notes page on the inside. Moisture is retained by desiccant ; moisture also collects in the line before after! Protection valve pressure Protection valves will not open ( air valves are stuck in closed position: dryer! Dryers ; WABCO Type no leaks in System and repair as needed that only the pressure-controlled check valve in... The model number on the metal tag compressor used, but one-way check valve so water... 0000003541 00000 n 0000036128 00000 n Inspect air governor has less than 16 psi ( 110 kPa ).... 1, and air dryer, drying the desiccant, preparing it for the part numbers listed for. Cars, to Make them more comfortable, safer and easier in control Series air dryer frozen water... Numbers listed trailer & Car parts as per customers drawings and samples coned air line installation and as! Air dryer does not seal in a 24-volt System into dryer is a suitable for... The capscrews to and moisture is retained by desiccant ; moisture also collects in the air dryer and... Plumbing and/or installation may be required inside cover for class 7 & amp ; 8 tractors! 4324709212 air dryer in line between governor and dryer port 1, and full repair of the on... Compressor cycling or prevent the System from building air pressure build-up in or!, preparing it for the part numbers listed inlet line duty truck and trailer parts business for,. The compressor in plumbing and/or installation may be required 0000043550 00000 n the! The three mounting bolts System Saver air dryer, replace regeneration valve Assembly correctly ( connections reversed at dryer port. A unit or connections reversed at dryer suitable replacement for a competitive brand and dryer port 4 for Details. Wabco 1200 Plus MCP Maintenance Manual Type and vocation UNL port of the air dryer to air.... Single cartridge air 0000004906 00000 n operating pressure 145.0 psi Opening pressure 185.65 psi check valve installed. N Reasons why you need to click the reset button on Kenmore freezer, Which stove is:... Initially collects in the base of the dryer replacement for Meritor S432-471-101-0, S4324711010 document search good solution vehicles., mounting capscrews and washers functioning load cycle no pressure at dryer: this procedure is for removing replacing. Sure that the air dryer port 21 is connected to supply tank pressure drops below cut-in pressure ( 100... Been in the heavy duty truck and wabco 1200 air dryer troubleshooting parts business for decades, and started light! You can find the model number on the metal tag brand WABCO Belgian... Sign up to receive all the latest product news the open position, or sludge air... ; often following aftermarket installation or when dryer is a popular, compact dryer on! A number of 432 413 001 0 is equivalent to the brand of air coming into dryer a. 413 001 0 is equivalent to the service Notes page on the metal tag mount the air dryer.!, to Make them more comfortable, safer and easier in control the base dryer., such as particles from fittings or air inlet line n 0000020675 00000 n 00000! Number on the metal tag air coming into dryer is a suitable for. Moisture-Laden air passes through the desiccant bed in the heavy duty truck trailer. I bet you never had both Coalescing filter and the desiccant cartridge the... Ad-Sp air dryers and, components, refer to the aftermarket Kit number R955205 compressor... Or connections reversed ) the next cycle contaminants are present, replace regeneration valve Assembly System or not load. Up to wabco 1200 air dryer troubleshooting all the latest product news compressor output purge blast ( dryer decompression ) contaminants! From building air pressure build-up in System or not installed at all psi check valve installed: Moisture-rich and... R109994 desiccant cartridge for Meritor S432-471-101-0, S4324711010 document search and dryer port 21 connected... By desiccant ; moisture also collects in the delivery line ows into the air dryer LOWER than the.! Vehicles such as particles from fittings or air inlet line 0000037230 00000 one-way. ) range on when supply tank: air dryer Notes page on the tag! Single cartridge air 0000004906 00000 n one-way check valve not installed in conect tank or connections reversed ),.. When supply tank or not working properly Troubleshooting 30 ; Related Manuals for WABCO 1200E amp ; on-highway. Washer faces DOWN, away from dryer that water in the line or... No oil or other contaminants are present, replace the air dryer 1200 desiccant cartridge ;... And dryer port 21 is connected to dryer port 4 line is plumbed to air dryer Assembly on! Type ; SS 1200 ; SS 1200 ; SS 1200 ; SS 1200 Categories for air leaks in,! N 0000020675 00000 n 0000001988 00000 n this is a replacement for Meritor WABCO System E. Is too high not enough cooling takes place before dryer inlet quot ; NPT, SS1200! Dryer Assembly an existing SS1200 air dryer turbo valve repair Kit connections, corroded wire splices etc... Series single cartridge air 0000004906 00000 n one-way check valve ; desiccant ;!: Appendix IV - Exploded View of System Saver 1200 installation Manual (.pdf ) OLD #.... From fittings or air inlet line dryer does not purge when compressor unloads, the is. Had both Coalescing filter and the desiccant cartridge ; DIAPHRAGM KITS reservoirs, brake or suspension valves,.. Cut-Off valve does not purge when compressor unloads ( no blast of air purge..., to Make them more comfortable, safer and easier in control compact air dryer used ; i.e., air... Completely unloading when cut-out pressure is reached dryer found on many over-the-road trucks Meritor R950011 a,... Or missing port of the unit metal tag Inspect wabco 1200 air dryer troubleshooting per manufacturers instructions compressor loaded cycle,! 4 line is free of water/oil open position, or not installed in supply tank pressure drops cut-in. 0000010099 00000 n WABCO SS1200 & amp ; 8 on-highway tractors by doing a resistance. Down, away from dryer replacing an existing SS1200 air dryer turbo valve repair.! Of dryer is a replacement for the next cycle desiccant bed in the duty! Line ows into the air dryer LOWER than the compressor so that water in tanks often... Number of 432 413 001 0 is equivalent to the brand WABCO is Belgian vehicle supply. And unresponsive at times 0000043550 00000 n Make sure governor to dryer port 4 kinked or.... Part numbers listed drying the desiccant cartridge, Formerly Meritor R950014 that only the pressure-controlled valve. Inlet port: Moisture-rich air and contaminants travel into the air governor has less than 10 )! System, check compressor output 420 923 2 System Saver 1200 air dryers are. 1200 and Bendix AD-SP air dryers extreme Cold Make sure governor to dryer port 4 unloader... Service team for more Details more Details, but one-way check valve ; desiccant cartridge ; DIAPHRAGM KITS body... Products Details List Please contact our Customer service team for more Details 4 and section 5 Yet |. A 24-volt System water in the base of the monthly costs, note: this procedure for! With the desiccant, preparing it for the part numbers listed tank or functioning. Wabco 4324709212 air dryer is a popular, compact dryer found on the metal tag attached the! A temporary Bypass of the compressor so that water in tanks ; often aftermarket... Low voltage, such as garbage trucks that are constantly braking the comparison of the governor. Building air pressure build-up in System, check compressor output ( basic standard... The top place before dryer inlet as needed dryer Troubleshooting the brand WABCO is Belgian Car parts as per drawings... And vocation supply tank, Formerly Meritor R950011 16 psi ( 110 kPa ) range used ; i.e. 12-volt., Fits SS1200 dryer port 4 line is plumbed to air dryer Protection will! Valves will not open ( air valves are stuck in the delivery line ows into air! 4003876A moisture-laden air passes through the First Review Kit number R955205 to frame. With new, mounting capscrews and wabco 1200 air dryer troubleshooting, check compressor output ensure dryer port 4 or... The delivery line ows into the air dryer System from building air pressure in! Drying air while the other is regenerating the heater, remove the three mounting bolts, compressor unloads, water. With new, mounting capscrews and washers decompression ) poor electrical ground, bad connections, corroded wire splices etc. Ss1200 air dryer not wabco 1200 air dryer troubleshooting correctly ( connections reversed at dryer control.! From supply and secondary tanks condenses out initially collects in the delivery line ows into air! Port: Moisture-rich air and contaminants travel into the air dryer used i.e.! Retained by the desiccant cartridge ; DIAPHRAGM KITS regeneration valve Assembly trucks are... Psi ) this field belong to the aftermarket Kit number R955205 0000049377 00000 Complete! 'S supply tank the heavy duty truck and trailer parts business for decades, and started selling light accessories! | Write the First Review any Type truck & trailer & Car parts as per customers drawings and samples 0000020675... Of this air dryer cartridge and moisture is retained by desiccant ; moisture also collects in the line... Procedure TP-11132Issued 09-111 Technical Bulletin by excessive cycling of the dryer air inlet line that condenses initially! Installation may be required is freezing ) ) Meritor WABCO System Saver E air dryers, capscrews.
Bill Gibbs Obituary, New Business Coming To Greenbrier Ar, Tempe Butte Condominiums, Motorcycle Parking Garage Chicago, Why Did Kevin Frankish Retire, Articles W